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I wouldn't fool with doing a T5, all the mods, etc., to an Explorer. I would find a smashed F150 4x4 and swap the t-case and 5-speed trans. And for auto to 5 speed swaps parts you'll need to find a 5 speed ranger to get the pedal assy, etc., out of. PCM can be reprogrammed with something like SCT XcalII.
2002 Explorer XLS with 5 speed manual transmission (208K miles). Weeks ago a grinding/clicking noise appeared when I shifted into reverse. It went away when I reshifted. Later the noise appeared intermittently when driving. It increased in speed but did not affect driving. Shifting sometimes eliminated the noise.
Ford Explorer Sport Trac Problems With 5-speed Automatic Transmission are Common - 89 reports. Learn about this problem, why it occurs, and how to fix it.
Various problems with the 5-speed automatic transmission were common. These problems can be more common on the 2002 models with build dates before March, 2002. There are many service bulletins describing the diagnoses and repairs, which include fluid leak repairs, transmission software updates, or ...
Common Problems for The Ford 5R55E Transmission: Do You Know What They Are? Posted by Regis on Monday, February 18th, 2013 . The 5R55E is an automatic transmission made by Ford. It is the first 5 speed automatic made by any manufacturer, and was commonly used in both 2 and 4 wheel drive vehicles.
I have a 1991 Ford Explorer Eddie Bauer 4.0 V6 with 5 spd manual transmission. Some tell me it's very rare, when the mechanic I use went to a new shop, I brought it in for a new clutch.